Hydraulic cylinder I Hydraulic cylinder speed calculation

Hydraulic Cylinder

Hydraulic cylinder is a linear actuator which extend forward and retract backward to transfer power by pressurized hydraulic fluid. Hydraulic cylinder is widely used in every hydraulic system in industrial or automobile applications. Basic hydraulic pneumatic system components Types of hydraulic pump Hydraulic cylinder speed calculator Hydraulic directional control valve types Basic pneumatic system
Hydraulic cylinder are consist of two main elements is barrel and piston attached piston rod. There are also other elements like Rod end port, cap end port, piston seal, tie rod, O-ring, Rod seal etc.Basic hydraulic pneumatic components directional control valve types pump cylinder speed calculator

Hydraulic cylinder

Barrel

Barrel is a seamless forged tube that is developed with high quality surface inside.

Hydraulic cylinder barrelBase

Base is like a flange that is connected with barrel and screwed with it.

Cylinder base

Cylinder head

Cylinder head is a part that contain wiper seal, wiper seal and rod end port.

cylinder head

Piston

Piston that separates the cylinder in two chambers. Piston has some piston seal, guide rings in outer surface that prevent passing oil between two chambers.

Hydraulic cylinder piston

Piston rod

Usually piston rod mad with hard chrome-Plated cold-rolled steel. It is mounted with the piston and directly handle the load.

Hydraulic cylinder piston rod



Port (Rod end port & Cap end port)

Fluid flow enter into the cylinder and and go out from the cylinder.
Hydraulic seal: Hydraulic seal is made from Polyurethane(PU),Polytetrafluoroethylene (PTFE) and other high quality material. Hydraulic seals prevent oil leakage and contaminants from outside weather.

Types of hydraulic cylinder

Single acting hydraulic cylinder

In a Single acting cylinder, fluid pressure acts only the single side of the piston and on the other side of the piston move backward by mechanical load, spring and compressed air. When fluid enters and act to the piston end to developed pressure then it creates linear motion and extend the cylinder. If control valve releases the pressure then the cylinder moves backward this is how single acting cylinders works. Single acting cylinder is most commonly used in hydraulic ram, reciprocating engines etc.

Single acting cylinder

Double acting hydraulic cylinder

In a double acting cylinder fluid acts in both side of the piston and can create linear motion in two directions. During the directional control valve coil energized (Coil A) the fluid enters to the inlet port that acting to the blind end of the piston and moves forward while the fluid out to the tank through rod end port (Cylinder extend). If the directional control valve energized again (Coil B) the flow of fluid changes the direction and fluid enters to the rod end port and out to the blind end port thus piston move backward (Cylinder retract).

Double acting hydraulic cylinder



Hydraulic cylinder calculation

Cylinder calculation is the most important things before selecting it for the hydraulic system.

Cylinder stroke

The distance between piston rod fully extend and fully retract length is the stroke of the cylinder.

Hydraulic cylinder stroke

Hydraulic cylinders speed calculation

Hydraulic cylinder Calculation



 

Mathematical calculation

A cylinder Bore is 100mm stroke is 1000mm rod diameter is 80mm and hydraulic pump flow is 5 Lpm. Now calculate cylinder forward speed and retract speed?

Hydraulic cylinder speed calculation



5 Litter oil filling time is = 1 Min =60 sec
1 Litter oil filling time is = 60/5 = 12 Sec
7.9 Litter oil filling time is = 7.9×12 Sec = 94.8 Sec
2.9 Litter oil filling time is = 2.9×12 Sec = 34.8 Sec

Forward speed of cylinder will be

1000mm opening time = 94.8 sec
Opening per 1 sec = 1000/94.8 sec = 10.54 mm/Sec

Retract speed of cylinder will be

1000mm opening time = 34.8 sec
Opening per 1 sec = 1000/34.8 sec = 28.73 mm/Sec

Also read
Car cooling system and types of cooling system.Water & Air cooling system
What is braking system? Types of braking system details
What is the Components of hydraulic system? Details of components

Basic hydraulic system components. Basic pneumatic system. Basic hydraulic components pneumatic system

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